[CI] Add wait logic for each individual case (#6036)

### What this PR does / why we need it?
Wait until the NPU memory is clean
### Does this PR introduce _any_ user-facing change?

### How was this patch tested?

- vLLM version: v0.13.0
- vLLM main:
2c24bc6996

---------

Signed-off-by: wangli <wangli858794774@gmail.com>
Signed-off-by: leo-pony <nengjunma@outlook.com>
Co-authored-by: leo-pony <nengjunma@outlook.com>

tests/e2e/conftest.py

@@ -18,9 +18,11 @@
 #
 
 import contextlib
+import functools
 import gc
 import json
 import logging
+import multiprocessing
 import os
 import shlex
 import subprocess
@@ -78,6 +80,77 @@ logger = logging.getLogger(__name__)
 _TEST_DIR = os.path.dirname(__file__)
 
 
+def _check_npu_memory_worker(target_free_percentage: float, max_wait_seconds: float):
+    import torch_npu  # type: ignore
+    
+    # We can try to clean up memory in this subprocess, though it mostly affects this process.
+    # But if there are any lingering contexts in this process (unlikely for a fresh spawn), it helps.
+    gc.collect()
+    torch.npu.empty_cache()
+    
+    _, total_npu_memory = torch.npu.mem_get_info()
+    start_time = time.time()
+
+    while True:
+        free_bytes, _ = torch.npu.mem_get_info()
+        if free_bytes / total_npu_memory >= target_free_percentage:
+            print(f'check_npu_memory_worker: npu free memory decreased target value.')
+            return  # Success
+
+        elapsed = time.time() - start_time
+        if elapsed > max_wait_seconds:
+            # Print to stderr so it's visible in test logs even if captured
+            print(
+                f"Timeout: NPU memory free size did not reach "
+                f"{target_free_percentage} of total npu memory within {max_wait_seconds} seconds.",
+                file=sys.stderr
+            )
+            sys.exit(1)  # Failure
+
+        print(
+            f"Waiting for NPU memory to be free: "
+            f"{free_bytes / 1024**3:.2f} GB available, "
+            f"Elapsed time: {elapsed:.2f} s."
+        )
+        # Try to clean up
+        gc.collect()
+        torch.npu.empty_cache()
+        time.sleep(1)
+
+
+def wait_until_npu_memory_free(target_free_percentage: float = 0.5, max_wait_seconds: float = 50):
+    """Decorator to wait until the NPU memory free size is above target_free_percentage.
+
+    Args:
+        target_free_percentage (float): Target free memory percentage of total.
+        max_wait_seconds (float): Maximum wait time in seconds.
+    """
+    def decorator(func):
+        @functools.wraps(func)
+        def wrapper(*args, **kwargs):
+            # Clean up non-NPU resources in the main process
+            cleanup_dist_env_and_memory()
+            
+            # Use a spawned subprocess to check NPU memory to avoid initializing NPU in the main process
+            ctx = multiprocessing.get_context("spawn")
+            p = ctx.Process(
+                target=_check_npu_memory_worker,
+                args=(target_free_percentage, max_wait_seconds)
+            )
+            p.start()
+            p.join()
+            
+            if p.exitcode != 0:
+                raise TimeoutError(
+                    f"Timeout: NPU memory free size did not reach "
+                    f"{target_free_percentage} of total npu memory within {max_wait_seconds} seconds."
+                )
+
+            return func(*args, **kwargs)
+        return wrapper
+    return decorator
+
+
 def cleanup_dist_env_and_memory(shutdown_ray: bool = False):
     destroy_model_parallel()
     destroy_distributed_environment()
@@ -87,8 +160,13 @@ def cleanup_dist_env_and_memory(shutdown_ray: bool = False):
         import ray  # Lazy import Ray
         ray.shutdown()
     gc.collect()
-    torch.npu.empty_cache()
-    torch.npu.reset_peak_memory_stats()
+    
+    # Only clean NPU cache if NPU is already initialized/available in this process.
+    # This prevents accidental initialization of NPU context in the main process,
+    # which would break subsequent forks.
+    if hasattr(torch, "npu") and torch.npu.is_initialized():
+        torch.npu.empty_cache()
+        torch.npu.reset_peak_memory_stats()
 
 
 class RemoteOpenAIServer:

tests/e2e/multicard/2-cards/test_aclgraph_capture_replay.py

@@ -26,6 +26,7 @@ import torch
 from vllm.utils.network_utils import get_open_port
 
 from vllm_ascend.utils import AscendDeviceType, get_ascend_device_type
+from tests.e2e.conftest import wait_until_npu_memory_free
 
 MODELS = [
     # Offline data parallel mode will be not supported/useful for dense models
@@ -137,6 +138,7 @@ def _run_worker_process(
 @pytest.mark.parametrize("model", MODELS)
 @pytest.mark.parametrize("max_tokens", [4, 36])
 @patch.dict(os.environ, {"ASCEND_RT_VISIBLE_DEVICES": "0,1"})
+@wait_until_npu_memory_free(target_free_percentage=0.6)
 def test_models_aclgraph_capture_replay_metrics_dp2(
     model: str,
     max_tokens: int,

tests/e2e/multicard/4-cards/long_sequence/test_basic.py

@@ -20,7 +20,7 @@ import os
 
 from vllm import SamplingParams
 
-from tests.e2e.conftest import VllmRunner
+from tests.e2e.conftest import VllmRunner, wait_until_npu_memory_free
 
 os.environ["HCCL_BUFFSIZE"] = "768"
 
@@ -126,6 +126,7 @@ def test_models_pcp_dcp_piece_wise():
         runner.model.generate(prompts, sampling_params)
 
 
+@wait_until_npu_memory_free()
 def test_pcp_basic():
     prompts = [
         "The capital of France is", "Hello, my name is Tom, I am",